How Lean Six Sigma is Helping You Achieve Your Business Goal

We also recently introduced two other things that areWe have got formal accreditation for Black Belts. Now
the bottom two: Business Process Improvements andthis is a bit of a soap box of mine because I could
Customer Journey Mapping. Customer Journeyeasily say, yup, you are a Black Belt, well done! I am
Mapping I will come on to in a minute. Has anybodynot qualified to do that. I am not accredited Master
come across this Customer Journey Mapping before?Black Belt. I do a Master Black Belt's job but I am not
Yeah, it is not new, but it is very, very effective.accredited to be a Master Black Belt. So I would never
Business Process Improvement was another layer inaccredit anybody to be a Black Belt. I will do Green
our training and our skill set capability. Why it is we hadBelts, Lean Green Belts, no problem. But we did find a
Black Belts who had 15-day training completing twoway of guessing people to be Black Belt accredited. I
projects, they have to deliver at least a million a piece,either buy bringing in third-parties such as IBM, I want
very, very high level stuff. The Green Belts, 10 daysthe consultancies who had that qualification, or as
training probably one project typically delivering aboutturned out recently, we have a fully-fledged flying
50,000 pounds.Master Black Belts or Master Black Belt depending on
We have got a lot of other people in the business whowhich part of the U.K. it come from in our healthcare
we need to have some rudimentary knowledge ofdivision, so working very closely with healthcare.
what process improvement is all about. So the veryIt means we are getting a lot of best practice sharing
least they know the names of the tools and we gotand Trevor who is the Master Black Belt down there.
an idea of what is going on. And they can help out onHe is quite happy to go through and accredit our Black
projects and that is what the BPI, the BusinessBelts and he makes it really, really hard for them. They
Process Improvement, training does. It lasts one day; ithave to jump through hoops of fire to get their Black
goes through a lot of the basic tools. You can takeBelt accreditation. But that makes it really feel like they
probably 30-40 people on each cost and you focus onhave done something worthwhile, and the feedback
a specific problem a business area has.we have had from that has been very, very positive. It
So everybody will come with a problem and they willis not like, congratulations, you have finished the project,
agree which one they want to address and you canhere is the sticker and you are a Black Belt. They
probably do two of three in the cost, and you use allhave got to do a presentation to the business, they
the BPI tools, all the process improvement tools, all thehave got to prove the benefits, they have got to write
Lean and Sigma tools as appropriate to solve thatthe technical story board, they have to prove they can
problem. It is about making quick decisions. That againreally handle the tools, so what they get is a good solid
gives us a lot of grassroots buying.qualification. That makes it worthwhile and keeps
So that was the stuff that went well. The stuff that didpeople infused, and despite having to jump through
not go quite so well were basically external influences,these hoops of fire, people are still wanting to do it.
things such as the current credit crunch, people areTraining and Mentoring: We have been increasing the
getting pulled off all of a sudden, there are morebusiness skills, as I said. So what we have done is get
important fires to fight than there is to do processpeople to actually deliver the training. So I am going to
improvement. A massive, massive problem for us, Ibe doing Lean Green Belt training. We use our existing
have already hinted is that when we get successfulBlack Belts to deliver that training, which maintains their
buying, the people who give us that buying, senior levelskills and gives them a chance to revise and use skills
tend to be pretty good, and they get promoted out.that they probably would not get to use in our industry
We have got a horrendous turnover of seniorotherwise. And the final point is the Black Belt Master
management.classes. What we are doing here is focusing on
In one absolute classic lunch time, I just completedspecific areas where people think they might have
some Green Belt training, gone out to the pub with theproblems. Statistical Analysis is a classic one. They
people who would finish the exam. So they had amight want to do more on Hypothesis Testing
couple of beers and something to eat. I was in the pubbecause we do not use it. We have also done
for an hour, I got three phone calls and in the space ofCustomer Journey Mapping and we have done
that hour I had four different bosses. You answer theMentoring. I think one of the next things that we are be
phone you are working for Martin, you answer thelooking at-oh yeah, simulation. Using Process Modeling,
phone again, you are not working for Martin anymore,this kind of thing, we do not to get to do it very often.
you are working for Sue, pick up the phone, you areNow the fourth one, and another potentially new thing
not working for Sue anymore, you are now workingis the Change Practice Framework. The idea is to build
for Alex.and sustain changes in working practices within the
Fantastic turnover of management, fantastic turnovercompany. Now we actually developed the Change
of sponsors. If we could keep hold of a sponsor forPractice Framework. It is a blatant plagiarization of
more than about six months, we would be doing really,Cotter's work. It has been very, very effective; it was
really well. So I guess that is the end of the message.pushing down into three areas. We have the people
You need this high-level buying that stays around.change journey, which is, imagine, you go through a
They have got to stop disappearing. The conflictingchange but as a person, what is it like to go through
business priorities, again, comes back to this-a goodthat change, not what does the process do but what
example is the situation that we are in now. As soondoes the individual do? Makes you think about what is
as things start going wrong, people will stop looking athappening to the teams that you are working with.
doing process improvement and they will get back outWithin that, there is the Change Practice Framework
to doing the fire-fighting. That is still a big problem forthat shows us the skills, the knowledge, and the
us.behaviors that people need in order to be successful in
That is a customer journey map, very powerful, verythat particular stage of the change, and we have an
simple, obviously this is not a Norwich Union customeronline Center of Excellence that enables us to identify
journey map. I would get shot if I showed you apotential training interventions or templates of tools or
genuine Norwich Union customer journey map. So it issamples that worked in the past examples of each of
a very genetic example, and it is in the packetthose stages of that change journey.
hopefully as well.The way we have rolled it out is to actually run
What it does is it puts a process in customer language.one-day classes, the class is experiential, so we put
Now all of this stuff about implementing change andpeople into the situation that uses the URI, property
making change successful comes down to one thing. Itdeveloping company. So you are going to take an old
is the people, the people will make it work and thehouse and develop it into something really expensive,
people will screw it over. It is all down to people.and we get the people to actually run that through as
Now in a customer journey map what we have donea team who are going through that series of changes,
is gone into all of the business areas and with Blackit is very, very different. Again people find it difficult
Belts to support and we have talked about what it issometimes, I think in terms of people as opposed to
that that business area delivers to our customers? Notprocesses. The other thing that has been new for
in business voice, not in technical process mappingpeople is using data to influence decisions. Typically,
voice, but in customer voice. So we face things like, Iwhat you got was the person who shouted loudest
want, I need.got their project done. So using Dieter (ph) has
So in this particular case, we are looking at going to abecome something that is very new.
supermarket. Now what all customers at shops andStaff development is around the fact that on the back
customers at supermarkets, so they can do this fairlyof the Change Practice Framework we were trying to
easily. If you think about the times when you actuallybuild more rounded individuals. We had a situation
have contact with that supermarket, they are thewhere we have people from my IT delivering change,
touch-points, and within those touch points you haveand we had people from our Lean Six Sigma team
moments of truth when the supermarket can eitherdelivering change. It was a bit difficult to tell who was
make a really good experience for you or really baddoing what. What the Change Practice Framework
experience for you. And you also have decision pointsenabled us to do was to build training interventions to
where you can think, this is so bad, I am not going totry and get a more rounded changed team. It is
come here ever again or this is brilliant and I willworked with the moderate degree of success so far,
definitely come back next time.and it is also now being rolled down to other the
So the second one in there, the first one is it is easy tobusiness areas. That is which I am sure you cannot
get to. Well, if it is not easy to get to you are not goingrate is the Change Practice Framework.
to go. It has got decent car parking. Well you mightWhat we have along the top is the stages of the
decide if the car park is full you are not going to gojourney that quite blatantly nicked from Cotter, and
back there again. And this thing attracts too and whatdown the side we have the emotional endpoint. We
you do is with a great deal of honesty, put downhad a lot of fund coming up with the emotional
where you are in terms of your customers' view onendpoints.
this map. So if you have got something where youI am excited about where we are, dying to get it done.
think you are really good at, so this supermarketIt is all about that, it is like the kind of thought that you
obviously thinks it is easy to get to, and there is enoughwould be having at that point in that particular change
car parking because they are above the line.journey.
However, there are some questions about howThe next section down is the kind of activities that
friendly the staffs are, which is probably not a goodwould be going on at that stage. Below that we have
thing, and there is some question about whether thethe required outcomes of that stage of the change
people can actually find what they want. So youjourney. The kind of behaviors that somebody would
complete this customer journey map, and guess what,be exhibiting at that point, and finally some of the
that highlights to yourself the areas where you need tosupporting factors that would be going on.
improve. This would then drill down into what are ourSo if you have mentioned all of these, you have got a
processes, what are the things that we do thatchange journey going along, you are in a particular
support that particular customer experience?point of the change journey. So you are just kicking it
If you have got something that is below the line, thatoff and you think DMAIC, what would I have been
highlights the areas where you need to start thinking. Itdoing in the DMAIC phase? So what we have done
brings it around to the customer; it makes the peoplewith the Center of Excellence is enable drill downs that
think in terms of customer voice. They are very, verywould go down to the kind of tools you would find in
powerful. They are not easy to do because peoplethe DMAIC phase of a project.
often cannot think or find it difficult to think in terms ofIt has worked out very powerful, but it has been quite
what a customer is thinking, and the trick there is toconvoluted, and it is working extremely well. But it is
use the appropriate language. So the staff are friendlykind of the thing embedded, it is so complex, it is a
and helpful, I can find what I want, I need this, I wantcase of getting the thing embedded. It is working about
that; that into customer voice.four or five business areas now and people are really
Third challenge: Retaining the energy of theadopting it.
excitements of your core process improvement team.So quick summary: Lessons learned; we got the four
From very, very recent experience, a good way ofchallenges. So the challenges have been lack of
not doing this is making half of the redundancy. It doesdirection and focus. A strong support from the highest
not encourage people to stick around and carry onlevel, it is continuous improvement ability and the
doing their jobs. So what we have tried to do is to givemindset of continuous improvement within the business
the people who have come on to our central teamarea. And I think somebody else mentioned earlier:
and the people in the business. The kind of supportcommunicate, communicate, communicate. Keep
that they need in order to carrying on wanting to docommunicating your successes.
this stuff because if do not want to do it, we haveThe expectations of instant Return On Investment,
gotten no chance of the people on the shop floorwell, the key is basically, we found lots of areas in our
wanting to do it. They have a less chance of thebusiness where we can do JDIs, Just Do Its. Run many
senior management supporting.workshops, find the things that can be done quickly
What we found is that the roles have kind of adaptedand do them, that way people start building confidence.
as we have gone along. So the Black Belts have goneCentral change teams move in motivation. It has not
from being project managers into doing consultancy.really happened in all, the redundancies have not
So now instead of actually going in and doing things,helped, but it is still there, but keep them involved, keep
we are actually being the catalysts and supporting thethe skills up today, get them involved in training and
projects that go on. We recently had a project that Imentoring, and try to deliver things like master classes
consulted on, and it was along the lines of kind of liketo make sure they are still wanted and loved.
gone aways. So in the transactional business we sendExternal forces sometimes lead to a lack of business
out letters to people informing them that something isinvolvement, we start to lose interest. The consultancy
going on, and that letter comes back on open becauseapproach worked really well. So why not deliver by
it has gone to the wrong address in theory.helping other people to deliver that changes so they
There are lots and lots of reasons why that cangot lot more buying, and effectively it will lead this to a
happen, but they wanted to solve these gone-awayssituation where we do not actually own any of this
problem because it was a massive, massive amountchange anymore. All the change that goes on is
of mail coming in. Now that sounds like an absolutelyowned by the business areas, because it is owned by
classic leaning process, process improvement project,the business areas, it goes through a lot smoother,
brilliant. I did not go in and do it; somebody else wentalmost smoothly, and the control phase becomes a lot
and did it. That was an inappropriate business area. Ieasier because people want to keep it going.
went and supported it, helped them to design simpleSo that is basically all I have got apart from one extra
systems, used some of the tools, facilitatingslide. Have you all got pencil and paper? No. This is a
workshops. It was good because I not only got to goblatant personal dig. I am not going home at the end of
into a new business area, but I was only in that part ofthis-I am going to New York. I am going to New York-I
the time. So for me that worked really well. I do notwould say race in the New York Marathon, but that is
particularly enjoy Project Management but I do enjoynice, I am going to run in the New York Marathon and
consultancy. Other people enjoy Project Management.if I get around in one piece I would be really, really
They have carried on doing Project Management typehappy.
stuff.I am not doing that for fun, I am doing it for two
Others wanted to actually to go back into thereasons. First of all, because I am 50, and I wanted to
business, they wanted to go back into finance, theydo something really silly, and secondly, to raise money
wanted to go back into recoveries, and to somefor a children's charity. So I thought as I had actually
business area, and apply their process improvement,got probably once in a lifetime opportunity to talk to an
try that. So that is what they have done. So peopleinternational conference. If anybody would like to
have actually gone down the career paths that theysponsor me, please feel free to make a note of that
have wanted whilst maintaining their Black Belt skillsWeb address, and anyone who is not coming, that
and, therefore, that started to spread the Black Beltgoes direct to Barnardo's which is a children's charity
skills out.and supports vulnerable kids, not only in the U.K.