How to Sustain Continual Process Improvement

The following guidance can be effectively used to2. Changes must make business sense.
provide a focused, continuous improvement and3. Regulations cannot be circumvented.
innovative process that can impact the future of an4. Quality to the customer cannot suffer.
organization. The goal is to quickly identify and eliminateA high impact continuous change program presents an
unneeded processes, procedures and work activities.excellent opportunity for executives to appoint a high
Additionally, the approach provides a process to focuspotential leader or leaders to orchestrate the innovation
on implementing new processes and actions that willeffort in their business segment. The action based
create greater efficiencies and foster excellencelearning, combined with the accomplishment of a
everywhere. Organizations need to look at challengingstretch goal in which all individuals (a team effort)
the status quo as a way forward, the pursuit of fresh,discover, develop and execute in an innovative
innovative ideas, and a process to develop both theenvironment, presents a specific and measurable
individual and collective organization agility. Challengingleadership and team growth experience. In addition to
the status quo is a way to embrace change, andthis initiative being a learning and continuous
facilitate the endless search for new possibilities.improvement process, which encourages innovative
Quoting Max DePree, author of the book The Art ofthinking and action, it also provides each employee the
Leadership "We cannot become what we want to be,opportunity to LEAD (Listen, Engage, Act, and Deliver)
by remaining what we are." If organizations are toin the spirit and intent of a high performance
change, they must challenge the status quo.organization. When looked at this way "continual
The approach provided here is inclusive, in that itprocess improvement" does not become a program,
encourages all stakeholders in every position within thebut rather it simply becomes "how the organization
organization to take a critical look at, and identifyroutinely does things."
anything that needs elimination or improvement. This willTo help get your collective organizational as well as
require responsive leadership, and the creative andyour individual creative juices flowing, consider the
innovative participation of each organizational member.following list as simply a starting point, in your quest to
For greatest impact, quick on the spot meetingsquickly eliminate unneeded processes, procedures and
brainstorming sessions, action plans, and swiftwork activities.
execution/implementation, will be required to constantlyWithin a team setting or as an individual brainstorm and
eliminate inefficiencies and implement new and moreask yourself...can I reduce:
efficient methods of conducting business. This highlyNew hires
focused improvement initiative requires frequentBureaucracy
recommendations to responsive leaders, who in-turnMaterial cost
must quickly make "business justifiable pass or rejectInstallation errors
decisions" to proposed changes. Items that requirePaperwork errors
further collaborative study due to their complex nature,Paperwork activity
will need to be reviewed by add-hoc, cross-functionalNon-accountability
teams who can make responsible "up or down"Telephone callbacks
decisions usually within days, but not more than a fewPoor communications
weeks.Computer input errors
The "opportunity assumption" is that 80% of the workScrap
organizations collectively do is value-added. Due to oldRework
or no-longer relevant processes, procedures, rules andInventory
habits, or because of inattention to detail, lack ofDowntime
training, clarity or direction, 20% of what organizationsCycle time
do is open to elimination or improvement. EachSet-up time
organizational member knows best whichResponse time
improvements, specific to what they do on a dailyInspection time
basis, will yield the fastest and most significantLate shipments
productivity gains. This process challenges eachWork in progress
individual to analyze, prioritize and optimize their time,Actual quality problem
experience, talents, skills and effort, so the organizationPerceived quality problem
can realize its full potential.Travel
The "output" of this effort is to create a collectiveMeetings
strong desire and mind-set by all stakeholders forLate reports
challenging the status quo, through the implementationLate releases
of continuous change and improvement in everyDesign issues
activity of the organization. Also, the goal of a 20%Supplier problems
reduction in "non-impact work" and "less than optimumCustomer problem
performance" - within six months - places aNon-standard practices
measurable objective in the process. This 20% goal isNon-value added training
definitely a "stretch goal" but one that is both attainableNon-aligned processes/procedures
and required if an organization is to continue toNon-value added actions/procedures
profitably grow and become a leader in its sector.In the pursuit of new ideas, consider the following when
Change, true change, takes hard work by "allfocusing on improving and implementing new
stakeholders." Change also demands that everyprocesses and actions that will create greater
organizational member, no matter what his or herefficiencies and foster excellence everywhere.
position, take ownership of the change process.Quoting Hammer & Champy from their book
Organizations become most successful when changeReengineering The Corporation, "Process reengineering
is considered normal, and when not challenging theis the fundamental rethinking and radical redesign of
status quo is considered not normal.business processes to achieve dramatic improvement
The following four rules must be applied in a changein the critical, contemporary measurements of
initiative.performance, such as cost, quality, service and speed.
1. Safety must not be compromised.