Lean Process Improvement in Health Care

p>Introductiontreat more patients without investing additional capital.
U.S. hospitals are in for a transformative awakening.According to Jon Scholl, a partner and managing
They are facing the most sweeping change to healthdirector at BCG, a hospital with 800 beds that cuts
care since Medicare was enacted in the 1960s. Theaverage length of stay by just 10 percent can free up
Patient Protection Act recently signed into law,nearly 80 beds per year, enabling the delivery of more
fundamentally alters the healthcare landscape for allthan 4,000 additional procedures and boosting
hospitals and medical care facilities. Demand foroperating profit by almost $30 million. This approach
services will increase astronomically, as 30 to 40 millioneffectively "builds" new beds for the hospital. With new
individuals become insured, this demand will spike inconstruction costs averaging $1 million per bed today,
2013 and 2014."another $80 million in averted capital can be realized,"
Improving throughput in hospitals and medical caresays Scholl. "If you can lower length of stay by 10
facilities will become a challenge, calling for improvingpercent, just look at the incredible leverage a hospital
process efficiency and labor productivity, at a timehas."
when most hospitals are already at their capacity limits.Lean Hospitals do more than implement just tools and
Experts predict that the Emergency Rooms will be thetechnical methods. Lean is also a cultural change and a
hardest hit, where non-critical wait times may be asmanagement system, a transformation that takes time,
long as four hours. Improving productivity will haveeffort, and persistence. Hospitals should not expect
even more meaning with the predicted shortfalls inresults overnight because Lean is a journey not a
nurses and doctors.destination. Lean hospital value leaders are
Pricing pressures from insurance providers, plus newimplementing infrastructures that all too familiar to a
rules from Medicare and Medicaid are threatening theLean manufacturer - Lean practices training, internal
financial viability of for profit and non-profit healthcareconsultants/experts, or Kaizen Promotion or Center of
institutions. The cost of poor quality will now have toExcellence Offices. Lean Hospitals are making
be absorbed by the hospitals.significant training and development investments to help
Although the Patient Protection Act doesn't becometeach their managers how to become true leaders by
fully effective until 2013 now is the time for hospitalsempowering their employees and driving continuous
and other healthcare providers to start implementingprocess improvement.
changes in the way they do business. Hospitals mustSome Lean Hospitals use a primarily Kaizen Event
transform the care delivery system and create a newdriven event methodology, although the method is
model free of non-value-added steps, and provide highsometimes called "Rapid Improvement Events" or by
quality care to the patient.another name in healthcare. Other hospitals have
The Need for Changetaken an approach that focuses less on short events
The need for change in healthcare has never beenand more on creating the infrastructure to drive
more apparent than it is today. Healthcare is by far theimproved process performance. As the leading Lean
largest industry in the United States. It is on the edge ofHospitals are about five years into their journey, time
astronomical growth as baby boomers reach theirwill prove which model (or models) will be the most
sixties and the impact of the recently enacted Patientsustainable. As in manufacturing and other service
Protection Act. The demand for new physicians willorganizations, Lean Hospitals will have to guard against
continue to grow even more rapidly than the supply ofregressing to old practices or behaviors.
practicing physicians. The Council on GraduateConclusion
Education predicts that the nation is likely to experienceLean process improvement isn't a new concept, but it
a shortage of 85,000 to 96,000 doctors by 2020. Theis relatively new to health care. There are many
health Resources and Services Administration predictsskeptics who believe Lean is a manufacturing strategy
that the national nursing shortage will exceed 800,000and is not suited for medical care. Like the
by 2020. Hospitals must take action and learn to domanufacturing industry, hospitals are in fact,
more with less. Lean process Improvement has theextraordinarily complex organizations, with multiple
very real potential to update the care delivery processinteracting processes. Many of the principles of the
to one that flows, mistake free, and delivers valueToyota Production System and other lean tools can
from the standpoint of the patient/customer. There is,and do apply to medical care delivery processes.
however no time to waste. The time for action is now.Courageous, out-of-the-box thinking health care
Can lean techniques help hospitals increase efficiency,organizations such as the Mayo Clinic, ThedaCare, and
streamline processes, and improve patient outcomesVirginia Mason along with others, are leading the way
and patient satisfaction? In a special report on howby demonstrating that lean process improvement can
lean processes can transform businesses beyond thereduce waste in health care and are achieving similar
shop floor, experts from Wharton and The Bostonresults as other industries.
Consulting Group (BCG) explain how it is possible toLean principles hold the promise of reducing or
accomplish these goals.eliminating wasteful activities, costs, and inefficiencies in
Length of patient stay is a critical measure ofhealth care, creating a system that provides value to
effectiveness and efficiency. A shorter stay meanspatients.
that beds turn over more quickly and hospitals can