Six Sigma Projects - Cutting Maintenance Costs in Process Industries

Cutting maintenance costs in process industries hasany situation.
become a rather hot topic as of late. The influx ofThe performance changes are measured using Six
Indian-based manufacturers has demonstrated howSigma Metrics and analysis, which allows companies to
improving on issues that drive specific maintenancesee exactly where they stand as process
costs within a business is often critical to the successmanufacturers, which maintenance costs can be
of the business overall. By improving on the productionlowered or eliminated, and what they need to do in
processes, they can now see a better way to doorder to get to that point. The programs that are
business and a more effective solution for cuttingcurrently in place utilize all aspects of Six Sigma and
costs that has very little to do with their actualLean Manufacturing along with Reliability Centered
production and more to do with their companyMaintenance, or RCM. This allows them to gain all the
operation.rewards of having a more efficient business and less
Continuous improvement programs that embrace themaintenance expenses, with a focus on preventative
principles of Lean Six Sigma and standard Six Sigmamaintenance and improving equipment reliability.
Training are at the core of these change programsAlthough maintenance was not directly an issue that
that are being used by the process industries.was concerning for those who sought process
Successful programs will be able to recognize all ofimprovement projects, they are now being shown by
the different elements of change and find the bestexample that it can, and does make a difference for
ways to implement the right change programs in aany process industry. Thanks to Indian industries that
balanced way. They understand that betterhave better performance and higher profitability, many
performance is not created through one-time changes,companies are coming forward to reduce their own
but through the continuous improvement plans that aremaintenance costs and find solutions to their
offered in Six Sigma and Lean Six Sigma Training andperformance issues that lie in the maintenance sector
application. The goal of these types of changes is torather than the actual process itself. This is just
improve performance, but it is also about empoweringsomething to think about next time you embark on a
people to make their own decisions within anSix Sigma Process with the intentions of improvement
organization that will positively impact the outcome ofand performance boosting as your goals.